Prototype & Low-volume ManufacturingMADE BY MAGNA
Smart solutions for production
We supply turnkey solutions ranging from concepts and jigs to fully automated fixtures and robot cells. It varies from master location and clamping concepts to CAD-design, assembly, measurement and adjustment. We reduce time and costs through virtual buildability validation, a reusable standard fixture system and robot offline and inline programming.
Your concept is our challenge
We manufacture parts from quantity one upwards to low volume production. We also provide rework center activities, standard material application and cut bodies at the highest degree of flexibility. Physical mock-ups, seating bucks as well as complete concept and MULE vehicles are also included in our portfolio.
More than just prototypesIn order to ensure the later series-production process, we produce prototype bodies of the highest quality. We implement various joining technologies for steel and lightweight joints in existing automatic cells (e.g. Laser welding, Self pierce riveting, Clinching, Friction Element welding, Flow drill screwing, Flow push,…). We also provide customized manual processes and automation for prototypes and low volume production.
Customized vehicle manufacturing
Prototypes and individual vehicles are assembled and we carry out complete vehicle-teardown inspection as well as validation of assembly sequences, series processes and training of series staff. Prototype assembly also covers after-market rebuilds and low-volume production.
Professional background support guaranteeing production
We make sure that all parts are in the right place at the right time and guarantee the availability of equipment parts along the complete operational sequence. High quality is assured in quality checking, documentation and definition of measures.
Ensuring your components
Component testing includes static bending and torsion, door lowering, angular test and dent stiffness, durability tests on doors and lids, vibration testing and DVP&R as well as test tracking. We define test procedures, run the on- and off-road tests, perform misuse tests and document the results.